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Recovery of Uranium by Electro deposition

in Molten Chlorides Media

 

 

Pierre Taxil(1), Pierre Chamelot (1), Karine Serrano(1) and Catherine Bessada(2)

 

(1)     Laboratoire de Génie Chimique, UMR CNRS 5503, Université Paul-Sabatier, 118, route de Narbonne, 31062 Toulouse cedex 4, France.

 

(2)     CNRS, Centre de Recherche sur les Matériaux à Haute Température, 1D, Avenue de la Recherche Scientifique, 45071 Orléans cedex 2, France

 

 

The separation of minor actinides and rare earth compounds  is a problem relevant to the nuclear waste processing. The electrochemical way for this separation is based on the difference of  the potential of electro reduction between these two categories of elements. According to data on the free energies of chlorides, uranium is less reactive than most of lanthanides, so that it can be removed electrochemically of a mixture of wastes containing both uranium and rare earth chlorides by a selective electro deposition process.

In this paper, we have examined the conditions of obtention of an uranium deposit in a chloride bath, on various cathodic substrates.

The electrolyte consists of an eutectic mixture NaCl-KCl as solvent (fusion point 650°C) and a tetravalent Uranium compound, UCl4, as solutes. The results presented stepwise in the paper are focused on the following points:

-        The electrochemical behaviour of Uranium ions, investigated by cyclic voltammetry and chronopotentiometry: This first part allows to conclude that  uranium metal on a cathode is only possible if Uranium IV is pre-reduced in Uranium III. Uranium is obtained in a single step of electro reduction of trivalent uranium ions.

-        Chronoamperometric measurements showed, after modelling, that the formation of nuclei proceeds instantaneously at the first time of electrolysis. The final coating results on the further growth of these initial crystals. The observation by  Scanning Electron Microscopy (SEM) of samples evidences that the major part of the area is covered with small grain of metals growing slowly, while on a few sites of the cathode, needles of uranium are growing rapidly. Consequently, the final coatings are dendritic, poorly adherent on the substrate and porous.

-        Series of electro deposition runs was carried out, in  a chloride bath containing Uranium III, in the frame of an optimal design. The results put into evidence faradic efficiencies close to one in any conditions even at high current densities, low compacities of the coating and a change of the morphology of the crystals at temperature above 710°C, attributed to the crystallographic transition α→β, occurring in this range of temperature.

-        SEM observation of cross section of uranium coatings on the cathode evidenced the influence of the cathodic substrate on the adherence of the coating: on copper and stainless steel, alloy layers are observed under the dendritic coating, while, in the case of steel substrate, a quite compact layer of pure uranium is formed on 20-30 μm prior to the dendritic layer.

 

 This work showed the feasibility of the process for removing uranium from chlorides solutions containing trivalent ions. Further investigations on the physical phenomena promoting dentrites should allow to understand their mode of formation, and further to propose a strategy to prepare compact coatings  . In situ  Xray diffraction experiments will be carried out to investigate the structural evolution of the metallic deposits with temperature. High temperature NMR and EXAFS experiments will be used to characterize the molten electrolyte and to propose a structural description of the different species present in the bath.