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Corrosion in Metal Halide Lamps

 

K. Hilpert, T. Karwath, T. Markus, and L. Singheiser

 

Institute for Materials and Processes in Energy Systems, Research Centre J¨¹lich, 52425 J¨¹lich, Germany

 

Metal halide lamps contain a salt melt essentially made of iodides and bromides which in part vaporise under operating conditions. The salt melt is present as condensed phase at the cold spot of the inner wall of the discharge vessel. Important constituents of the melt are the rare earth metal halides LnX3 (X = Br, I) such as DyX3, HoX3, and TmX3 because rare earth metals are efficient radiators in the visible range of the emission spectrum. In metal halide lamps with a discharge vessels made of quartz glass typical wall temperatures of the vessel range from 1000 K to 1300 K. These temperatures range from 1300 K to 1600 K if the discharge vessel is made of polycrystalline alumina. The two materials quartz glass and alumina show strong corrosion attack by the salt melt. The processes leading to this attack are unknown.

 

In the course of our systematic investigations of the chemistry in metal halide lamps (1) experiments using Knudsen effusion mass spectrometry and annealing experiments with closed ampoules made of quartz glass and alumina were carried out (2). One and two chamber Knudsen cells as well as Knudsen cells with a gas inlet system were used. The conditions in metal halide lamps could be simulated in this way. This led to the identification of gaseous corrosion products such as SiOBr2(g), SiOI2(g), SiI(g) and SiI2(g). Annealing experiments with the closed ampoules showed for example chemical reactions between the salt melt and alumina or quartz glass. XRD pattern before and after the experiments showed the formation of amorphous phases and rare earth aluminates. In addition, I(g) and Br(g) are formed by these reactions as determined mass spectrometrically.

 

Corrosion processes are proposed which explain the phenomena in discharge lamps.

 

1.      K. Hilpert und U. Niemann, Thermochimica Acta 299 (1997) 49 - 57.

2.      T. Karwath, K. Hilpert, and L. Singheiser, Report of Research Centre J¨¹lich, J¨¹l-3725, J¨¹lich (1999), Germany.